Exhaust Header for 1994-2004 Dodge Ram 1500, 2500, 3500, Dakota, Durango 5.2L/5.9L Magnum V8
Exhaust Header for 1994-2004 Dodge Ram 1500, 2500, 3500, Dakota, Durango 5.2L/5.9L Magnum V8 - Exhaust Header is backordered and will ship as soon as it is back in stock.
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Exhaust Header for 1994-2004 Dodge Ram 1500, 2500, 3500, Dakota, Durango 5.2L/5.9L Magnum V8 - Exhaust Header is backordered and will ship as soon as it is back in stock.
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Description
Description
5.2L / 5.9L Magnum Header Upgrade for Older Dodge Trucks
Give your compatible Dodge Magnum V8 truck or SUV a cleaner exhaust path, a deeper V8 tone, and a stronger foundation for basic performance upgrades without turning the build into a full custom race project.
This Flashark exhaust header is built for selected 2WD Dodge Ram, Dakota, and Durango models equipped with the factory 5.2L or 5.9L Magnum V8 engine. It is a smart choice when the old cast manifolds are tired, restrictive, leaking, or simply holding back the exhaust side of the engine.
Specifications
| Brand | Flashark |
| Product Type | Automobile Exhaust Header |
| Material | Stainless Steel |
| Surface Finish | Mirror Polish |
| Outlet Size | 2" |
| Primary Tube Size | 1.5" |
| Outlet Flange Thickness | 3/8" |
| Certificate | ISO9001:2000 |
| Included Hardware | Headers, gaskets, bolts, and related installation hardware as shown in the product photos |

Key Features
- Built for 5.2L / 5.9L Magnum V8 flow: helps reduce exhaust restriction compared with aging factory cast manifolds.
- Stainless steel construction: designed to handle heat and daily-use exhaust conditions better than old, rust-prone factory parts.
- Mirror-polished finish: gives the engine bay a cleaner aftermarket look once installed.
- 2" outlet and 1.5" primary tubes: a practical size for street-driven Magnum V8 trucks and SUVs.
- Hardware included: bolts, gaskets, and related hardware are shown with the product to support installation.
- Available header-only or header + air intake kit variant: choose the option that matches your build plan and vehicle fitment.

Who This Header Is For
- Owners of verified 2WD Dodge Ram, Dakota, or Durango models with a factory 5.2L or 5.9L Magnum V8.
- Drivers replacing old, rusty, leaking, or restrictive stock exhaust manifolds.
- Budget-minded builders who want a stronger exhaust foundation before adding other bolt-ons.
- Daily trucks, weekend haulers, light street builds, and older Dodge projects that need better exhaust flow.
- DIY buyers with solid mechanical experience, proper tools, and patience for old exhaust hardware.
- Shops or installers looking for a cost-conscious header option for the correct 2WD Magnum platform.
- Buyers who are willing to check fitment, drivetrain, Y-pipe, O2 sensor routing, and local emissions rules before ordering.
Common Problems This Upgrade Helps Address
Old Manifold Leaks
Older Magnum trucks often come in with ticking, exhaust smell, broken hardware, or warped manifold surfaces. A header upgrade can help refresh the exhaust side, but the real work is still in the prep: clean sealing surfaces, careful bolt removal, and proper tightening matter.
Factory Exhaust Restriction
Stock cast manifolds were built for packaging, noise control, and basic reliability. They work, but they are not built for smooth performance flow. These headers give exhaust gases a cleaner path out of the 5.2L or 5.9L Magnum V8, which can improve throttle feel and mid-range pull when the rest of the exhaust system is healthy.
Sound and Driving Feel
Expect a deeper, sharper V8 tone compared with tired factory manifolds. The final sound depends heavily on your Y-pipe, catalytic converters, muffler, resonator, and tailpipe setup. Headers alone will not make every truck sound the same.
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Header Design Note: Long Tube Searches, Shorty Expectations, and Real Fitment
Some buyers search for “5.9 Magnum long tube headers” or “5.2 Magnum long tube headers,” but do not order only from a search term. Always compare the product photos, outlet position, collector location, and your current Y-pipe or mid-pipe before buying.
| Option | What to Expect | Buyer Note |
|---|---|---|
| Stock Cast Manifold | Quiet, compact, and basic, but often restrictive or leak-prone on older trucks. | Good for factory restoration, not ideal for better flow. |
| This Flashark Header | A stainless aftermarket header for verified 2WD 5.2L / 5.9L Magnum V8 applications. | Best ordered by the fitment table, product photos, and exhaust connection layout. |
| Full Custom Long Tube Setup | Often needs more clearance checks, exhaust fabrication, O2 sensor planning, and tuning support. | Not every “long tube” search result means the same install path. |
Expected Performance Gains
On a healthy 5.2L or 5.9L Magnum V8, a header upgrade like this commonly lands in the 8-20 horsepower improvement range depending on engine condition, exhaust setup, intake, tune, and installation quality. Some trucks may feel the gain more in throttle response and mid-range pull than in a peak dyno number.
Do not buy headers expecting one fixed result on every truck. A worn-out engine, clogged catalytic converter, exhaust leak, poor gasket seal, or mismatched Y-pipe can eat up gains fast. Set it up right and the truck usually feels cleaner, stronger, and less choked up.

Why Buy Flashark for This Build?
- Clear fitment guidance: the table above helps prevent 4WD, wrong-engine, and wrong-year purchases.
- Budget-friendly performance path: a practical upgrade for older Magnum V8 trucks without jumping straight into custom fabrication.
- Hardware shown with the product: gaskets, bolts, and related hardware are included as shown in the product photos.
- Useful for common old-truck exhaust issues: a good option when stock manifolds are restrictive, leaking, or worn out.
- Product support available: contact customer support before purchase if your truck has a questionable drivetrain, exhaust setup, or model-year overlap.
Shipping, Warranty & Customer Support
- Estimated Delivery: Most orders are delivered within 7-9 business days after shipment, depending on warehouse availability and destination.
- 1-Year Warranty: This product is backed by a 1-year warranty against manufacturing defects.
- Returns & Fitment Support: Please confirm your vehicle year, model, engine, and drivetrain before ordering. If you are unsure about fitment, contact customer support before purchase.
- Customer Support: Our support team can help with basic fitment questions, order issues, and warranty-related support.

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