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Flashark

Cold Air Intake Kit for 1997-2006 Jeep Wrangler TJ 4.0L / 2.4L / 2.5L

Regular price $128.99
Regular price $168.99 Sale price $128.99
Sale

🏁 The Legendary Inline-Six. Finally Breathing Right.

The 4.0L AMC inline-six in your TJ is one of the most beloved engines in American off-road history. Reliable, torquey, and nearly unkillable.

But that factory intake system β€” a flattened plastic box with a tiny paper filter sitting right in the hot engine bay β€” was designed for one thing: not breaking.

It was not designed for crawling over rocks, fording streams, or conquering sand dunes.

Flashark's 76mm cold air intake fixes all of that:

β†’ 76mm smooth-bore aluminum tubing β€” right-sized for the 4.0L I6
β†’ Dry high-flow filter β€” massive surface area vs. factory paper element
β†’ Heat shield pulls cooler air away from the engine bay
β†’ Stronger low-end and mid-range torque
β†’ Throttle response is instant
β†’ No tune β€” factory ECU adapts
β†’ Direct bolt-on in your garage

The 4.0L was built to be off-roaded. Flashark just gives it the air to prove it.


Β  BEFORE YOU BUY β€” READ THIS

β€’ Stock ECU / No tune: βœ… Fully compatible (4.0L, 2.4L, and 2.5L all supported)

β€’ Off-road/hard use: βœ… Built for it (heat shield, sealed airbox, dry filter)

β€’ With bolt-ons (exhaust, header): βœ… Gains stack with any performance combo

β€’ With a supercharger: βœ… Works great (The 4.0L I6 handles forced induction well)

β€’ CARB compliance:
  ⚠️  1997-2006 TJ not CARB-exempt for all states. Check the product listing for the CARB EO# before ordering if in CA, NY, or other CARB states.

Technical Specifications

System Type: Cold Air Intake (CAI)
Tubing Material: 6061-T6 Aluminum
Tubing Finish: Polished / Black Powder Coat
Tube Diameter: 76mm (3.0") β€” large bore throughout (no reducer) matched to 4.0L throttle body
Air Filter: High-Flow Dry Cotton (washable & reusable) No oil required β€” zero mess
Heat Shield: Included β€” full enclosure seals filter from the engine bay heat routes to the coolest available air source
MAF Housing: CNC-machined 76mm aluminum precise bore = no CEL on 4.0L I6, 2.4L I4, and 2.5L I4
Couplers: Multi-ply silicone (black) high-temp rated, clamp-sealed
Clamps: Stainless steel T-bolt (all hardware)
Installation: 100% Bolt-On, No welding, no drilling
Hardware: All included

Why Flashark? 5 Reasons

1️⃣ Β THE RIGHT TUBE FOR THE 4.0L I6

The AMC 4.0L straight-six is a torque machine β€” it makes peak torque at low RPM and needs air volume throughout the power band.

Flashark's 76mm mandrel-bent tubing:
β€’ Matches the 4.0L throttle body bore
β€’ Smooth interior β€” no flow turbulence
β€’ Aluminum dissipates heat faster than factory plastic
β€’ No CEL on the AMC/Jeep ECU calibration

β†’ More torque where the 4.0L makes it: 2,000-4,000 RPM on the trail

2️⃣ Β DRY FILTER β€” BUILT FOR OFF-ROAD

Off-roading means dust, dirt, water, and everything in between.

Flashark's dry media filter:
β€’ No oil to attract and hold fine dust
β€’ Wash and reuse β€” no re-oiling
β€’ Maintains airflow even when loaded with dirt
β€’ Better fine-particle filtration than cotton-oiled alternatives
β€’ Zero risk of oil coating your MAF sensor

For a TJ that actually goes off-road, dry is the right call.

3️⃣ Β SEALED AIRBOX β€” WATER & DEBRIS PROTECTED

This is critical for serious off-road use.

Flashark's enclosed airbox:
β€’ Seals the filter from engine bay heat
β€’ Protects filter from direct water splash (stream fordings, heavy rain)
β€’ Blocked from large debris at the air intake
β€’ Keeps the MAF sensor signal clean even in dusty conditions

The airbox enclosure is the difference between a CAI that survives off-road and one that hydrolocks your engine.

4️⃣ Β NO TUNE. JUST BOLT ON AND GO.

The AMC 4.0L ECU is simple and robust. Flashark's MAF housing gives the Jeep computer exactly what it expects:

β†’ No check engine light
β†’ No reflash or tune required
β†’ All factory systems remain functional
β†’ 4WD, ABS, OBD-II all unaffected

5️⃣ Β BOLT-ON IN YOUR DRIVEWAY

Designed for the TJ chassis β€” every mount point and clamp is an exact fit.

Tools needed: Basic hand tools (ratchet, 10mm/12mm sockets). Estimated time: 60-90 minutes

No cutting. No drilling. Jeep TJ owners have been bolting things on for decades β€” you know the drill.

Β 

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